Hakkında Chocolate SINGLE TUBE BALL REFINER
Hakkında Chocolate SINGLE TUBE BALL REFINER
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You walk down the aisles of your drug store or grocery and you’re face to face with chocolate, heart-shaped marshmallows, bonbons, truffles, and any seasonal candy that just might help you say I love you
The conch is a large kneader, where the powdery flakes from the refiners are treated with a large amount of mechanical energy input, usually over several hours. This is where most of the transformations described in the introduction of this article takes place.
The process is shown in Figure 4. Refiner flakes are transferred into the feed hopper, its filling level controls speed of the feed screw and compensates supply variations. While some cocoa butter is added, the screw feeds the pasting columns. It is equipped with adjustable baffles and shearing wings; the flakes are subjected to intensive mechanical stress. During this process the mass changes from its dry state (dry conching) to a tough plastic state. Cleaned conditioned air is supplied by fan. After finally adding lecithin it leaves the pasting column in flowable consistency. The mass is passed to an intermediate tank whose stirrers and wall scrapers keep the chocolate in motion to stabilise the process of the structural changes after the adding of lecithin.
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During the process the remaining fat and emulsifier are added. Conches are built in various forms and birey be equipped with one, two or three mixing shafts. More detailed descriptions of the process emanet be found in1.
The hygienic process zone is constructed entirely in stainless steel, without edges or open cavities, offering you the highest quality sanitation and making it fast and easy to clean between batches.
This very unique machine resurrects the traditional method of conching and grinding at the same time, birli we know it from the Lindt longitudinal conch1.
Powders of extremely high fineness sevimli easily be produced with ball mills and agitated media mills. Both vertical and horizontal ball mills are utilized for Chocolate MELANGE the refining of chocolate and other cocoa products. A vertical ball mill başmaklık the advantage of a smaller footprint and larger cooling jacket.
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This is possible through pre-drying refiner flakes5 or milk powder6. Downstream, the liquefaction gönül be done in a very rapid batch process or continuously using a high-speed in-line mixer14.
Priming time. (this is the time from when product is loaded into the melter to the point where the product level in the tank is above the outlet port)
It provides the mixing of the necessary products to prepare the chocolate dough. It is the first step in making chocolate dough. In this part, the chocolate ensures homogeneous mixing.
The performance of the paste mixer is critical to the performance of the refining line. The ingredients must be dosed accurately, timely and in the correct quantities and sequence. It is critical that the mixer produces a homogeneous coarse chocolate paste batch after every batch.